Smooth and precise transport of heavy reels
Air casters and aqua casters eliminate friction, enabling smooth and accurate movement of reels and carousels—even at extreme weights.
Industry
Cable production
Cable manufacturing demands precision and reliability. Our air casters and aqua casters provide efficient solutions for moving heavy-duty cable reels and carousels.
Companies we work with
Challenges
Heavy loads
Reels and carousels often weigh many tons and require robust transport solutions.
Precision
Accurate positioning is crucial during production and testing.
Reliability
Interruptions can lead to major delays and costs, especially in long production runs.
Sustainability
The industry seeks energy-efficient and environmentally friendly transport solutions.
How do air casters and aqua casters work?
Air casters lift heavy reels onto a thin layer of air, allowing effortless movement without damage. Aqua casters provide stable, energy-efficient rotation of cable carousels. Radio-controlled machines ensure precise positioning for complex moves.
After 20 years of loyal service, it was time for a new modular air caster transport system with an increased capacity of 24 tons. Air casters do not damage the floor and we can position our machines very accurately and with little effort. With an Air caster system we can provide companies that regularly have machines in their factory. moving, recommend using Aerofilm Systems air casters!
Advantages
- High capacity – Suitable for reels and carousels up to thousands of tons.
- Precision – Ensures accurate positioning during production and testing.
- Reliability – Minimizes downtime in cable production.
- Sustainability – Energy-efficient aqua casters reduce environmental impact.
- Flexibility – Radio-controlled systems for handling complex movements.
- Cost-effectiveness – Low operating costs and a long service life.
Applications
- Moving reels – Flexible transport of heavy reels using air casters.
- Rotating cable carousels – Stable, energy-efficient rotation for carousels up to 12,000 tons.
- Test stands – Precise placement and rinsing of cables during testing.
Increase uptime and efficiency in cable production
Our air caster systems and aqua casters ensure smooth, reliable, and cost-effective cable transport. Through partnerships with WIND, Draftech AVT, and FADA, we offer tailored solutions to optimize your production process.
Increase uptime and efficiency in cable production
Our air caster systems and aqua casters ensure smooth, reliable, and cost-effective cable transport. Through partnerships with WIND, Draftech AVT, and FADA, we offer tailored solutions to optimize your production process.
FAQ
What is the maximum capacity of the air caster system?
The capacity varies by system. We offer air casters capable of moving loads of hundreds of tons, depending on configuration.
How precise are cable reel positioning systems?
Air casters allow frictionless, controlled movement, ensuring high precision in reel placement.
What types of objects can be transported with air casters?
Our systems handle a wide range of objects, from heavy machinery to large prefabricated parts requiring delicate positioning.
Why are aqua casters energy-efficient?
Aqua casters use water as a sustainable, low-energy transport medium, reducing environmental impact compared to traditional systems.
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