Industry

Offshore and Shipbuilding

The offshore and shipbuilding industries face challenges such as heavy loads, limited space, and risky conditions. Our air casters provide a safe, precise, and efficient transport solution for heavy objects.

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Offshore and Shipbuilding
Companies we work with
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Thanks to Aerofilm Systems’ solutions, we have greatly increased the efficiency of our transport process. Our heaviest ship modules are now moved safely and without damage.

Jeroen Bender – General Manager, Bendertechniek BV

Jeroen Bender

Air caster technology: the smart solution for heavy logistics

Our air casters virtually eliminate friction by creating a thin layer of air between the floor and the load. This makes it possible to transport even the heaviest objects smoothly, safely, and without damage—even in the tightest spaces.

How do air casters work in offshore and shipbuilding?

Our air caster systems consist of the following components:

  • Air casters – Designed for stable and controlled floating of heavy loads.
  • Air Control – Ensures precise control of pressure and air distribution, tailored to the specific load.
  • Support Plates – Enable optimal load distribution across the air caster.
  • Compressed Air Supply – Seamlessly integrates with existing onboard compressors.
  • Flexible Adaptability – Custom solutions for various load types, such as turbines, engines, and ship modules.

Advantages

  • Large Load Capacity – Handles loads ranging from tens to hundreds of tons.
  • Precise Positioning – Enables millimeter-accurate movements, even in complex environments.
  • Surface Protection – Eliminates floor contact, preventing scratches and damage.
  • Efficiency – Ensures faster and safer transportation of critical components.
  • Adaptability – Offers flexible configurations for every project and application.

Applications

Our air caster solutions are widely used in offshore and shipbuilding, including:

  • Moving of Engines & Turbines – Safe transport without risk of cargo or environmental damage.
  • Transporting Heavy Ship Modules – Efficient movement during construction or maintenance.
  • Positioning of Precision Equipment – Ensures vibration-free and damage-free installation.
  • Loading & Unloading of Offshore Components – Safe and controlled, even under challenging conditions.

Why do our customers choose us?

With years of experience in the offshore and shipbuilding industries, we understand your challenges like no other. Our air caster systems are custom-developed to meet the highest standards.

  • Customization – Solutions tailored to your specific requirements.
  • Reliability – Robust and durable systems designed for long-term use.
  • Full Support – From consultation and design to implementation and maintenance.

Discover the power of air casters

Want to learn how we can elevate your offshore and shipbuilding projects to the next level? Contact us today!

Dennis Smolders

FAQ

How does air caster technology work in tight spaces? +

Air caster technology uses a thin layer of air to move heavy loads smoothly and precisely, even in tight spaces, by operating friction-free.

What are the maintenance requirements for an air caster system? +

Regular inspection of air bags, air hoses, and compressors is essential. Keeping the floor surface clean further optimizes performance.

Do I need special compressors for the air caster system? +

A standard compressor of sufficient capacity will work, as long as it provides the correct air pressure and airflow.

What is the maximum load an air caster system can handle? +

This depends on the system, but solutions for loads up to hundreds of tons are available.

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